Avertissement
Il semblerait que votre navigateur Internet ne soit pas compatible avec notre site Internet...
Comment résoudre ce problème ?

Home > Our offer >  Fluid process

Working with the customers, form design to implementation, on any type of fluid and utility process

With more than 20 years of experience in the sectors of micro-electronics, biotechnology, pharmacy, chemistry and health, OMEGA Concept offers its knowledge to optimise the “intelligence of your production and distribution installations for your process fluids

Beyond the design and implementation of complete installations, OMEGA Concept, thanks to its integrated work teams, offers the implementation of:

  • piping: composites, plastics and process stainless steel,
  • boilerwork and structures (structural framework, etc.) in plastics and composites,
  • laboratory equipment and clean rooms (glove compartment, fume cupboard, chemical storage cabinet, etc.).

Click on the link to the right of this image for more information :loupe

Our know-how

Our know-how

Genuine integrator of technological solutions, OMEGA Concept presents itself as an interior designer for production and distribution equipment of process fluids for the pharmaceutical, micro-electronics and chemical industries, the health sector, etc.

Integration of production and distribution systems of process fluids for the production units of our customers

  • manufacturing workshop for liquid forms,
  • raw materials storage,
  • preparatory workshop (fixed or mobile, on balances or by volumetric analysis, etc.),
  • laboratory and laboratory equipment,
  • clean rooms and clean room equipment,
  • hospital, private clinics, technical equipment in health services.

Interior designer of solutions for the implementation of process utilities

  • production and distribution of ultra-pure water, WFI water, pure steam according to regulations in force,
  • CIP/SIP stations suited to the pharmaceutical industry (single use, with possible drying in place),
  • production/distribution of process chilled water, recycled water,
  • production/distribution of process compressed air and instrument airair, process vacuum,
  • pure and ultra pure gases, toxic,
  • chemical products, pumping lines,
  • thermal decontamination station for biological effluents,
  • networks and processing of effluents from acid/solvent processes, toxic substances, fluorinated substances, ammonia, etc.,
  • production and distribution of medical fluids.

For the latter, OMEGA Concept is certified as follows:
ISO 13485 - Medical devices - Quality Management System
EC marking according to Appendix II.3 of the Directive 93/42/CEE relating to medical devices.

Interior designer for the implementation of natural gas networks on industrial sites

  • design, implementation of “downstream meter” gas networks made of black steel or PE,
  • conformity with network standards, extension of networks on industrial sites,
  • recommendation, implementation and testing of cathodic protection
  • maintenance and service contract of gas pressure regulation stations.

Our expertise

Our expertise

Within the framework of business entrusted to it, OMEGA Concept makes available to its customers a complete range of services organized by project:

Mechanical design and studies

  • definition of PID and dimensioning notes,
  • dimensioning of the networks and the units,
  • equipment specification,
  • detailed studies: skid - piping - boiler making,
  • installation plans.

Control Studies

  • system specification and design,
  • functional analysis
  • system development and configuration,
  • test protocols (FAT/SAT).

Prefabrication

  • skids,
  • implementation of plastic piping PVC, PE, PPH, PVDF, ECTFE, reinforced by stratification, SVR, dual envelope networks for dangerous fluids,
  • implementation of stainless steel piping: 304L, 316L, electro-polished, stainless steel of Ra 0.2 to 0.8 µm,
  • laboratory or production equipment (fume cupboard, lab bench, glove compartment, chemical cupboard, transfer cupboard) in PVDF, PPH, PVC, stainless steel, etc.,
  • electrical cabinets
  • boilerwork (storage and transfer tank, reactor, column, etc.) in plastic material such as PVDF, PP, PVC (bare or reinforced SVR), SVR block, stainless steel, etc.,
  • structural framework and composite structure (footbridge, staircase, railing, ladder with crinoline, slotted floor).

Assembly on site

  • mounting and assembly of all the elements (skids, pumps, boilerwork, etc),
  • realization of piping (manual and automated orbital TIG welding, joining, IR, etc.),
  • connection of process machines,
  • tests on networks: sealing tests, Helium tests, H2O - O2 tests, particulate tests,
  • non-destructive testing (sweating, radio, endoscopic, dielectric, etc.),
  • passivation if necessary,
  • thermal insulation,
  • instrument assembly and wiring,
  • electrical cabinets.

Tests - commissioning

  • factory acceptance tests (FAT),
  • site acceptance tests (SAT),
  • instrumentation calibration, adjustments, equipment,
  • start-up.

Qualifications

  • implementation of installations according to various regulations: CGMP, BPF, GAMP, FDA, CFR21, etc.,
  • Installation Qualification (IQ),
  • Operational Qualification (OQ),
  • assistance with Performance Qualification (PQ).

Our resources and tools

The design and implementation teams consolidate the expertise required in thermics, aeraulics, hydraulics, clean concept, electricity, regulations, automation for the benefit of all the disciplines of OMEGA Concept.Our resources and tools

Human resources

Internal teams enabling each stage of a project to be managed:

  • project managers, commercial engineers, design study engineers
  • design offices: concept designers, calculation engineers, technicians, project managers, draftsmen
  • work managers, site foremen and operational teams
  • commissioning technicians

Design resources

  • Calculation software: thermics (Climawin), mechanics (Staad-Pro, NISA, CAESAR, AUTOPIPE), aerodynamics (Flowmaster)
  • aeraulic and thermal simulation software (Flovent)
  • CAD 2D (Autocad) and 3D (Cadduct) software
  • CAD 3D software: PDMS, Catia, PDS, Microstation, Plantespace, Autocad MEP, Solidworks
  • Technical networks management software: MICADO (developed in-house and validated by OSEO)
  • Project management software: MS PROJECT, PRIMAVERA, NAVISWORKS

All of this software is interoperable and intercompatible in accordance with the standard ISO 15 926. Calculations meet norms/standards of type ASME, CODAP, CODE TI, PS 92, NV 65, CM 66, NFT 57-900, RCCM-R, RT 2012, NF 12831, etc.

Workshops

A 5000 m2 workshop in Grenoble :

  • composed of a 100 m2 ISO 5 clean room, a 50 m2 ISO 2 clean room under laminar flow, a 900 m2 plastics workshop, a 500 m2 polyester workshop, a 700 m2 stainless steel workshop, a 200 m2 composite structural framework workshop, a 500 m2 black steel workshop, a drying booth, a sanding booth, a spray-painting booth, a mechanical workshop, an air conditioned, hygrometry-controlled 150 m2 dust-free room,
  • equipped with a 5-axis machining centre, with polyfuser plate to perform industrial extractions, an IR / contact bending machine, drill presses, band saws, 2 elevating platform trucks, overhead travelling cranes, etc.

A 600 m2 workshop in Bordeaux :

  • composed up of a 75 m2 clean room: 50 m2 ISO 8 / 25 m2 ISO 4;
  • a 200 m2 stainless steel workshop and a 200 m2 black steel workshop.

A 400 m2 prefabrication and assembly workshop in Saint-Etienne.

Resources at the building site

  • storerooms,
  • orbital, manual TIG welding stations,
  • polyfusion machines (IR /WNF) - diam. 10 to 400 mm,
  • GF type auto pipe cutters for stainless steel, cordless equipment, bending machines,
  • cordless equipment, bending machines, collective and individual tools,
  • lifting and access means: trestle, scaffolding, platforms, ladders, hoists, pallet truck, etc.,
  • light utility vehicles and vehicles for transporting equipment,
  • 3.5 tonne lorry with tailgate

Inspection and testing equipment

  • KIMO multifunction kit,
  • balometer,
  • dielectric testing devices,
  • particle counters, Emery generator, photometer, bio-impactor,
  • temperature, humidity recorders,
  • thermal camera,
  • endoscopes,
  • sonometers,
  • vacuum pump, test pump,
  • ferroscan,
  • oil analysis kits for gas,
  • H2O - O2 analysis kits,
  • helium detectors,
  • refrigerant fluid leak detectors,
  • weigh scales.

Associated structures

  • energy efficiency cell,
  • project planning department,
  • qualifications - certifications department,
  • methods department (QMOS, QS, material and welding traceability, etc.),
  • support department: safety, quality, environment,
  • specialized and multitechnical maintenance: Industrial services,
  • maintenance methods cell.